Stages of Beer Production
Every Craft beer you open has a whole journey behind it, not just a production line. It all starts with barley, which is soaked, germinates and then is dried and kilned to become malt. The temperature and the method of drying determine the aroma and the colour of the beer. At Craft microbrewery we use blends of many varieties of malt for each beer and not just a single “base malt”, so that the colour is natural and the taste more complex and full-bodied.
The milled malt is mixed with warm water, the enzymes convert the starch into sugars and a sweet liquid is created, called wort. This is where the beer is truly “born”. At Craft we produce regular, full wort and do not use concentrated wort that is diluted with water to cut costs. This means a more complete flavour and a body that hasn’t been put on a “diet” for the sake of production.
Then the wort is boiled and that’s where hops come into play, providing bitterness and aroma. Depending on when they are added, at the start of the boil they will give mainly bitterness, while towards the end they will contribute more aroma. At Craft we use a wide range of bittering and aromatic hops in their natural form, not hop syrups, and we precisely plan the timing and duration of their addition. This way each beer acquires its own character and the aroma stays vibrant and distinctive.
Once the boil is over, the wort is cooled, oxygenated and yeast is added. That’s where the transformation of sugars into alcohol, carbon dioxide and aromatic compounds begins. Yeast is not just “the ingredient that makes alcohol”; it largely determines the flavour and aromas. At Craft we don’t have one yeast for everything; we use many different yeasts depending on the style, so that an ale, a lager or a darker beer really have different character and not just a different colour and label.
After fermentation the beer enters a maturation phase at low temperatures, where the flavour “comes together” and the aromas stabilise. This is often where we apply dry hopping, that is, adding hops during maturation at low temperatures. This allows us to capture intense, fresh aromas without extra bitterness and to give many Craft beers their characteristic “nose”. It’s a technique that requires time and cost and hardly fits into the logic of mass production.
At the final stage, the beer may be filtered or left slightly hazy, depending on the style, while a large part of the carbonation comes from the natural fermentation process and not exclusively from added CO₂. This gives a livelier texture and a more pleasant mouthfeel. In packaging, Craft either does not pasteurise at all or uses brief flash pasteurisation for just a few seconds, so that freshness is preserved without sacrificing aromas and flavour characteristics. Every choice at these stages shows in every sip: in the aroma that bursts out the moment you open the bottle, in the body of the beer and in how the taste lingers after the last mouthful. Craft doesn’t just make beers, but experiences that start from the barley and end up in your glass with as few compromises as possible.